带耐火衬里高温反应器密封锥结构的设计

耐火衬里及支撑结构设计的可靠性是保证高温反应器壳体温度小于设计温度的关键因素。针对耐火衬里结构失效导致反应器壳体温度超过设计温度的问题,提出了一种双金属焊接的密封锥结构。该结构具有支撑金属衬里的作用以及将耐火材料与金属衬里之间的膨胀空间分割成多个密闭空间以阻止高温气体的流动,进而提高隔热可靠性。采用ANSYS软件中APDL语言建立了密封锥连接结构的有限元模型,通过研究密封锥不同角度以及厚度对计算结果的影响,得出了密封锥的最佳结构参数,并满足ASME标准的应力强度评定要求。模拟结果可为此类高温反应器耐火衬里结构的设计提供参考依据。     

Experimental investigation on the mechanical,structural and thermal properties of Cu–ZrO2 nanocomposites hybridized by graphene nanoplatelets

Hybrid Cu–ZrO₂/GNPs nanocomposites were successfully produced using powder metallurgy technique. The effect of GNPs mass fraction, 0, 0.5, 1 and 1.5%, on the mechanical and electrical properties of the produced hybrid nanocomposite was investigated while maintaining ZrO₂ mass fraction constant at 5%. High-energy ball milling was applied for mixing powders followed by compaction and sintering. The morphological analysis of the produced powder showed acceleration of Cu particles fracture during ball milling with the addition of GNPs up to 0.5% with noticeable reduction of agglomeration size. Moreover, the crystallite size of Cu–5%ZrO₂/0.5%GNPs hybrid nanocomposites revealed smaller crystallite size, 142 nm, compared to 300 nm for Cu–5%ZrO₂ nanocomposite. Additionally, the hybrid nanocomposite with 0.5% GNPs shows homogeneous distribution of both reinforcement phases in the sintered samples. The compressive strength increased with the GNPs content and reached 504.6 MPa at 0.5%, 31% higher than the Cu-5%ZO₂. The thermal conductivity had the maximum value at 0.5 wt%GNPs and reached 345 W/m k. The results provide efficient manufacturing process for high strength and good conductivity hybrid nanocomposites, which is applicable in many structural applications such as heat exchange purposes.     

基于混合时间序列卷积神经网络的轴承故障诊断

在传统滚动轴承故障诊断中,绝大多数方法采用了从振动信号提取特征的诊断模式,但是这种模式必然会使原始信号降维进而导致故障信息的丢失。卷积神经网络(CNN)通过权重共享和稀疏连接直接对原始信号进行操作,实现自适应特征提取,最大化保留故障信息。受CNN原理启发,开发出了一种基于工业振动信号特征的新型诊断框架,称之为混合时间序列CNN(HTS-CNN)。首先,利用估计总体比例的方法自适应确定模型训练样本数目;其次,通过对时间序列片段进行随机组合的方式,使模型能够提取非相邻信号特征;最后,利用Softmax激活函数在模型输出端执行多分类任务。通过对凯斯西储大学及CUT-2平台轴承数据进行分析,实验结果表明:该方法能够准确、有效的对滚动轴承故障进行分类。     

Effect of phase maldistribution on performance of two-phase catalytic monolith reactor and its comparison with trickle bed reactor

Monolith reactors are widely considered as an alternative to the conventional trickle bed reactor. For the commercial deployment of monolith reactors, comparative performance studies are required. Reliable comparative and performance studies require a detailed understanding of the effect of phase distribution/maldistribution on the performance studies. In this work, performance and comparative studies were carried out in a relatively large column that was 4.8 cm in diameter. Experiments were performed in the same conditions that were used in studies for which phase distribution data were available. Since the properties of the catalyst used were different in both the reactors, the apparent kinetics were studied to facilitate the comparison. The hydrogenation of alpha-methyl styrene (AMS) was used as a test reaction. From the performance studies, it was found that the effect of maldistribution on the performance was stronger than the catalyst availability. From the comparative studies, it was found that the monolith reactor with maldistributed flow conditions provides higher productivity than the trickle bed reactor.     

Study on the performance of syntactic foam reinforced by hybrid functionalized carbon nanotubes

Hollow glass microspheres (HGMs)/epoxy syntactic foam were reinforced by hybrid functionalized carbon nanotubes that were synthesized by simultaneous covalent and noncovalent functionalization of carbon nanotubes. The effect of hybrid functionalized carbon nanotubes on density, mechanical properties, and water absorption of HGMs/epoxy syntactic foam was studied. The study indicated that the dispersion of carbon nanotubes in epoxy resin can be improved by hybrid functionalization. The compression strength of syntactic foam reinforced by hybrid functionalized carbon nanotubes was significantly enhanced. The maximum compressive strength of syntactic foam corresponding to chitosan modified carbon nanotubes approached 60 MPa. Hybrid functionalized carbon nanotubes had little effect on the water absorption ability of syntactic foam, and was less than 1%. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48586.     

Enhanced UV- and visible-light driven photocatalytic performances and recycling properties of graphene oxide/ZnO hybrid layers

Light induced catalytic processes have attracted significant attention during the last years for wastewater treatment due to their efficiency in decomposition of organic contaminants. In this study we report the synthesis of graphene oxide (GO)/ZnO hybrid layers with high photocatalytic efficiency using laser radiation. The results show that the hybrid layers exhibit much improved photodecomposition efficiency as compared to pure GO or ZnO both under UV and visible-light irradiation. The enhanced photocatalytic efficiency of the hybrid as compared to the reference pure ZnO and GO layers was attributed to the contribution of GO to the separation and transport of the photogenerated charge carriers. Additionally, under visible light irradiation the organic molecules can act as first sensitizers in the degradation process. The recyclability of the layers was also investigated through repetitive photodegradation cycles under UV- or visible-light irradiation. After consecutive degradation runs, the hybrid photocatalyst layers were still stable and retained high degradation efficiency, ensuring reusability. The photocatalytic activity of the layers was correlated with the gradual change of their chemical structure during consecutive degradation cycles. Owing to the high photodegradation efficiency, reusability, and ease of recovery the synthesised hybrid layers consisting of easily available materials are suitable for environmental purification applications.     

Study of the catalytic combustion of lean hydrogen-air mixtures in a monolith reactor

This paper presents an experimental study of catalytic hydrogen combustion that used commercial catalysts containing Pt in a honeycomb monolith reactor in a plug flow configuration. The emphasis is on determining global kinetics in the case of low hydrogen content. Measurements of the temperature and composition of the reaction product at the outlet in the steady state condition at the different initial compositions of hydrogen and total volumetric feed rates were performed. The conversion of hydrogen was determined in parallel to the composition of the reaction product at the outlet using GC as well as by means of the thermodynamic approach using material and energy balances. The influence of the flow rate and initial molar fraction of hydrogen on hydrogen conversion is shown. A kinetic expression of the Arrhenius type is proposed with the reaction first order in hydrogen and zero order in oxygen for the overall process of the oxidation of hydrogen in lean hydrogen-air mixtures. The determined activation energy was in good agreement with the desorption activation energy for O₂ from graphene-covered Pt(111) surfaces using temperature-programmed desorption. This result shows transport-limitations for heterogeneous hydrogen conversion in catalytic hydrogen combustion.     

Performance analysis of hybrid/single nanofluids on augmentation of heat transport in lid-driven undulated cavity

This numerical study reveals the heat transfer performance of hybrid/single nanofluids inside a lid-driven sinusoidal trapezoidal-shaped enclosure. The right and left inclined surfaces of the trapezium have been considered as insulated, whereas the bottom sinusoidal wavy and the flat top surfaces of the enclosure as hot and cold, respectively. The governing partial differential equations of fluid's velocity and temperature have been resolved by applying the finite element method. The implications of Prandtl number (4.2-6.2), Richardson number (0.1-10.0), undulation number (0-3), nanoparticles volume fraction (0%-3%), and nanofluid/base fluid (water, water–copper (Cu), water–Cu–carbon nanotube, water–Cu–copper oxide (CuO), water–Cu–TiO₂, and water–Cu–Al₂O₃) on the velocity and temperature profiles have been studied. Simulated findings have been represented by means of streamlines, isothermal lines, and average Nusselt number of above-mentioned hybrid nanofluids for varying the governing parameters. The comparison of heat transfer rates using hybrid nanofluids and pure water has been also shown. The heat transfer rate is increased about 15% for varying Richardson number from 0.1 to 10.0. Blending of two nanoparticles suspension in base fluid has a higher heat transfer rate—approximately 5% than a mononanoparticle. Moreover, a higher average Nusselt number is obtained by 14.7% using the wavy surface than the flat surface of the enclosure. Thus, this study showed that applying hybrid nanofluid may be beneficial to obtain expected thermal performance.     

Numerical investigation of a multichannel reactor for syngas production by methanol steam reforming at various operating conditions

A novel multichannel reactor with a bifurcation inlet manifold, a rectangular outlet manifold, and sixteen parallel minichannels with commercial CuO/ZnO/Al₂O₃ catalyst for methanol steam reforming was numerically investigated in this paper. A three-dimensional numerical model was established to study the heat and mass transfer characteristics as well as the chemical reaction rates. The numerical model adopted the triple rate kinetic model of methanol steam reforming which can accurately calculate the consumption and generation of each species in the reactor. The effects of steam to carbon molar ratio, weight hourly space velocity, operating temperature and catalyst layer thickness on the methanol steam reforming performance were evaluated and discussed. The distributions of temperature, velocity, species concentration, and reaction rates in the reactor were obtained and analyzed to explain the mechanisms of different effects. It is suggested that the operating temperature of 548 K, steam to carbon ratio of 1.3, and weight hourly space velocity of 0.67 h⁻¹ are recommended operating conditions for methanol steam reforming by the novel multichannel reactor with catalyst fully packed in the parallel minichannels.